Builder’s Stone KC offers other high-quality projects, including stucco, acrylic stucco and EIFS.
Simply put, stucco is just cement combined with other ingredients like sand or lime. Stucco creates a rock hard shell that ultimately keeps all the moisture out, which ensures long-lasting durability. This process has actually been around since the Renaissance era because of the strength and long lasting durability that it provides.
The three main types of Stucco are:
- Conventional Stucco
- Acrylic Stucco
- EIFS (Outsulation)
While stucco’s siding costs have dropped with improved manufacturing and distribution channels, this type of cladding can still be more expensive than others. This is offset by its durability and the fact that siding replacement will never be a necessity. In certain areas, synthetic stucco may be available, but realize that this is not as durable as the real product.
Modern stucco may also consist of a proprietary mix of additives including fibers and synthetic acrylics that add strength and flexibility. Modern synthetic stucco can be applied as one base layer and a finish layer, which is thinner and faster to apply, compared to the traditional application of three-coat stucco.
As with any cement-based material, stucco must be reinforced to resist movement cracking. Plastic or wire mesh lath, attached with nails or screws to the structural framing, is embedded into the base coat to provided stiffening for the stucco. Often, smaller surface cracks that may appear are covered with an application of one of a variety of pre-mixed acrylic finishes. Flexible acrylic finishes have the ability to stretch and bridge over cracks, improving appearance and limiting the passage of moisture behind the stucco.
Where stucco is to be applied to a structure of wood-framing or light-gauge steel framing, the framing is protected from moisture damage by applying a vapor-permeable, water-resistant weather barrier; typically an asphalt-saturated paper or one of a variety of manufactured plastic-based sheets, known as “building wraps” or “stucco wraps”. The property of this barrier protects the framing from rain and moisture, and also allows free passage of any water vapor generated inside the building to escape through the wall.
Stucco as Siding
Stucco is valued as a siding material for its attractiveness and durability—Portland cement can last indefinitely without requiring maintenance. While it is often used on Spanish-style homes, it has become common on mixed-masonry siding, where it complements brick or stone in both vertical and horizontal designs. Stucco can be directly applied to brick and concrete.
Colors to Match Any Style
The stucco itself can be colored, as well as the common acrylic finish. Any desired color can be mixed and applied over stucco to complement an existing scheme or completely remodel the building. When combined with stonecoping or masonry cladding around windows and doors, very remarkable effects can be achieved.
Stucco is a surface coating that provides superior qualities that is adaptable over a wide variety of surfaces. In theKansas City area, stucco will provide a strong, firm, fire and weather resistant membrane. Stucco will not deteriorate rapidly, resists rot and fungus, and has proven to be a durable wall covering in both warm and very cold climates. Possessing properties similar to reinforced concrete, stucco provides long-term protection to any surface. It is economical and requires little maintenance. Stucco provides several distinct finishes, and all stucco finishes include a wide variety of texture and color options.
Although stucco-sided homes became popular in twentieth century America, the concept of using cement mixtures in architecture goes back to ancient times. Part of the traditional construction methods in the Mediterranean area, stucco (or mortars), a mixture of lime and sand, has been used for centuries for wall finishing. ‘Stucco’ refers to the branch of the plastering industry that manipulates Portland cement based mortars, usually on exterior surfaces.
Why is stucco also called “Portland cement”? “Portland” does not refer to a geographic location. Instead, it refers to a kind of hard stone “Portland stone” that a young bricklayer, Joseph Aspdin, of Leeds, England, was trying to imitate over 150 years ago. Aspdin wondered why some kind of exterior surfacing couldn’t be used to match the Portland stone-the durable stone that was so popular in those days. He experimented with different lime stones and clays and finally found a way to create hydraulic cement-a cement that hardens even under water and is not affected by exposure to water. Since the stone he was working with was such an inspiration to him, he patented the product as “Portland cement” in 1824.
The first record of Portland cement in the United States was in 1868. European manufacturers began shipping it here as ballast in huge steam ships at very low freight rates. Portland cement production in the United States began in the 1870’s. Today millions of tons are used annually; predominately for concrete, but only a small percentage of the total output is used in the plastering industry.
Modern mortar (lime, sand, cement, and water) is even more resistant and it is usually called European Stucco orReal stucco. Other terms used for European (real) stucco are: old stucco, traditional stucco, and conventional stucco.
Stucco can be considered as a component of a structure’s wall and ceiling assembly. It is usually either the last, or next to last, element to be installed. Stucco is selected because it possesses characteristics, which no other component of the wall assembly can provide. Among its major functions, stucco serves as a refining element, as it can conceal and correct minor deviations in the alignment of the other wall system components, and provide a base for decoration.
Walls made of genuine stucco sound solid when tapped and will be less likely to suffer damage from a hard blow. Also, genuine stucco holds up well in wet conditions. Although it is porous and will absorb moisture, it will dry easily, limiting damage to the structure.
- ubstrate (wood, concrete, plaster, gypsum sheathing)
- water barrier (building paper)
- metal lath
- base coat(s) (scratch coat & brown coat)
- finish coat
Acrylic Stucco is a mixture of high-performance acrylics specially blended for adhesion, flexibility, texture and durability. Added in the formulation is a special ceramic and aggregate compound mixture to insure a stucco texture surface but with the added characteristics that are not found in standard dry mix stucco. Acrylic Stucco is not affected by water or moisture-penetration, and is designed with a long bonding life in mind. It will not crack or peel. It is UV-protected for long life and durability against weathering whether in hot or cool climates or under high humidity or very dry. It is tough and durable and is designed to provide years of maintenance free service.
Acrylic Stucco is designed to coat a variety of surface structures on metal, wood, stone, concrete, fiberglass orcomposites without any negative health concerns. With a large assortment of colors, it sure to beautify a home’s appearance while providing a very attractive, durable surface for many years. It breathes and Acrylic Stucco can flex with the substrate without cracking, giving years of maintenance-free service. It has added mildewcide in the formula to guard against the growth.
AkroFlex Exterior Insulation and Finish Systems (EIFS) are lightweight, multi-component exterior wall assemblies. EIFS can resemble traditional stucco, while offering additional energy efficiency, design versatility, weatherablity, and durability. The usage of EPS foam offers excellent insulation and allows the applicator to economically create virtually any architectural detail or design. Additionally, AkroFlex EIFS can be finished in an unlimited array of colors and unique textures. The design versatility and finish options of AkroFlex EIFS make it a perfect choice for designers to create buildings with beautiful intricate detailing and distinctive appearances.
|Energy Efficiency||Reduces operating energy costs due to increased wall insulation and reduced air infiltration|
|Design Flexibility||Can be fashioned into virtually any shape or design and is available is a wide selection of colors and textures|
|Lightweight||Reduces the structural load requirements|
|Weather Resistance||AkroFlex finishes and base coats are inherently weather resistant|
|Durable||Fade, crack, abrasion, and dirt resistant|
|Cost Effective||Offers economical detailing and low life cycle costs|
The AkroFlex Barrier EIF System is a Class PB barrier system designed to keep moisture on the outer surface of the wall and out of the wall cavity. AkroFlex Barrier consists of EPS foam board adhesively attached over approved, properly prepared sheathing. Base coat is applied over the foam board and fiberglass mesh is then fully embedded in the base coat. Lastly, 100% acrylic finish is applied.
AKROFLEX WATER MANAGED PLUS
The AkroFlex Water Managed Plus (WM+) System is a class PB system utilizing a water-resistive/air barrier coating and a means of draining incidental moisture to the exterior. AkroFlex WM+ consists of the AkroGuard/AkroFill water-resistive/air barrier coating system applied over approved, properly prepared substrates. Foam board is attached to the sheathing using vertical ribbons of adhesive. Then base coat with mesh fully embedded is applied over the foam. Lastly, primer (optional) and AkroFlex 100% acrylic finish are applied. Like a standard PB system, AkroFlex WM+’s finish and base coats are designed to keep moisture on the exterior surface, but WM+ adds an additional layer of moisture protection with a water-resistive coating.
AKROFLEX WATER MANAGED
The AkroFlex Water Managed (WM) System is Class PB system utilizing a water-resistive barrier and a means of draining incidental moisture to the exterior. AkoFlex WM consists of a water-barrier applied over approved, properly prepared substrates. Grooved foam board is mechanically attached to the sheathing, and then base coat with mesh fully embedded is applied over the foam. Lastly, primer (optional) and AkroFlex 100% acrylic finish are applied. Like a standard PB system, AkroFlex WM’s finish and base coats are designed to keep moisture on the exterior surface, but WM adds an additional layer of moisture protection with a water-resistive barrier.